Do your homework
Excellent brewery equipment manufacturers will provide different brewery designs for customers in different regions. German breweries prefer to design the brewery to be suitable for brewing German beer. American breweries may like higher gravity brewing and the use of high hops. You need to calculate your filter barrel load, determine the range of beer you want to brew, and whether it needs to be brewed 24/7, which will affect the size of your brewhouse.
Also, you also need to visit some running craft breweries and discuss the project management process and commissioning process with them. Most craft beer brewers are happy to share their experiences. Is it easy for suppliers to cooperate? Is the delivery on time? What support was provided during commissioning? How is the quality of the brewery equipment? Finally, the selection process of most breweries will be highly dependent on the professionalism of the supplier, and the opinions and experience of the brewers who have worked with the supplier will greatly help you in making a decision.
After calculating the required brewhouse size, it is recommended to increase its capacity by 50%. In the past few years, almost all craft beer brewers have underestimated growth and must expand or build new equipment.
Looking for scalability of the brewing system
- Scale: What is the production capacity of the new brewery do you want? What is your expected growth rate? Do you consider brewing in two shifts? The capacity of the brewery depends on the capacity of the batch and the number of brews per 24 hours. Up to 12 batches of beer can be brewed per day using automated brewing equipment.
- Flexibility: Looking for an expandable brewing system. What is the desired degree of automation? Can new brewing vessels be easily added and integrated in the future?
Choose the brewhouse that suits you best
Selection of brewery output and system
Develop maintenance team
You need to regularly check all the parts in the brewery equipment. Replace gaskets and bearings before they cause leaks and sounds that cause future problems. Ensure adequate supply of key spare parts, and they can be replaced directly when they need to be replaced. Your maintenance team is one of your most important assets. It is very important to have internal talents to maintain the brewery’s production operations. Although the price of maintenance personnel is not cheap, a major equipment failure may shut down the brewery.
Keep clean
- The screen of the mash tun is often overlooked, and there may be protein deposits on it. It cannot be removed from the bottom of the screen using normal cleaning methods, and uncleaned equipment may cause the beer to taste bad;
- Deposits in the brewhouse will hinder heat transfer, which means that more energy is needed to boil the wort;
Use specified pipeline
Craft brewers in the United States and Canada have found that specialized piping systems can save labor and material costs and simplify the construction and maintenance process.
Reuse grain
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