Insista en el espíritu artesano para fabricar sistemas de elaboración de cerveza de alta calidad

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How is draft beer made

¿Cómo se fabrica la cerveza de barril?

The brewing process of beer includes brewhouse process, fermentation process, wine storage process and canning process. Beer is made from malt, hops and water. Under the action of the yeast, the final product and carbon dioxide are generated to form wine liquid. Beer is a fermented wine with low alcohol content, fresh and refreshing, with malt aroma and a little bitter taste. Next, the engineers of micet craft will take you to understand how the draft beer is made.
Table Of Contents

Malting

Malt manufacturing has the following six processes.

Barley storage

harvested barley has a dormancy period and low germination power, so it needs to be stored and then ripened.
Fermentation system

Barley selection

Use wind power and sieving machine to remove impurities, and sieve the barley into first, second and third grades according to the size of the grains.

Barley immersion

soak in water for 2-3 days in the barley immersion tank, and wash at the same time to remove the floating wheat, so that the water content of the barley (wheat soaking degree) reaches 42-48%.

Barley immersionaGermination

The soaked barley is germinated under temperature-controlled and ventilated conditions to form various seeds and dissolve the contents of the barley. The best temperature for germination is 13-18°C, the germination period is 4-6 days, and the elongation of root buds is 1-1.5 times the grain length. The grown wet malt is called green malt.

Roasting

The purpose is to reduce moisture, stop the growth and decomposition of green malt for long-term storage. Make malt form substances that impart color, aroma and taste to beer; root buds are easy to remove, and the moisture content of malt after drying is 3-5%.

Storage

The roasted malt is stored in concrete or metal silos after removing the roots, selecting and cooling.

beer brewing

Beer brewing has the following 5 processes, 3 processes of  brewhouse, fermentation, and wine storage and post-ripening.

Raw material crushing

the malt and rice are crushed by a grinder to a crushing degree suitable for brewhouse operation.
beer brewing

brewhouse

Mix the crushed malt and starchy auxiliary materials in the gelatinization pot and the mashing pot with warm water, and adjust the temperature. The mash tun is first maintained at a temperature suitable for protein decomposition (45-52°C) (protein rest). After the liquefied mash in the gelatinization pot is blended into the mash pot, it is maintained at a temperature (62-70°C) suitable for brewhouse (β-starch and α-starch) (mash stop) to make wheat mash. There are two ways to increase the temperature of wheat mash: leaching method and boiling method. Protein, mash stop time and temperature rise method are determined according to the nature of beer, raw materials used, equipment, etc. After filtering out the wort with a lauter tank or a filter, boil it in a boiling pot, add hops, and adjust to an appropriate concentration of wort Finally, enter the whirling sedimentation tank to separate the thermal coagulation, and the clarified wort enters the cooler to cool down to 5-8°C.

Fermentation

Add yeast to the cooled wort and send it to the fermentation vat or cylindrical and conical bottom fermentation tank for fermentation, and use coils or jackets to cool and control the temperature. During the following fermentation, the temperature is controlled at 8-13°C. The fermentation process is divided into foaming period, high-foaming period, and low-foaming period. Generally, fermentation takes 5-10 days. The fermented beer is called tender beer, which has a strong bitter taste, rough taste, and low CO content, so it is not suitable for drinking.

Post-fermentation

To post-ripen the young beer, send it to a wine storage tank or continue to cool it to about 0°C in a cylindrical and conical bottom fermentation tank, and adjust the pressure in the tank to dissolve CO into the beer.

Storage period

The wine storage period needs 1 to 2 months, during which the residual yeast and condensed solids precipitate, the beer clarifies, the CO is saturated in the wine, the taste is mellow, and it is suitable for drinking.

Filtration

To make the beer clear and transparent to become a commodity, the beer is clarified and filtered at -1°C. It requires high filtration capacity, good quality, less loss of wine and CO, and does not affect the flavor of wine. Filtration methods include diatomite filtration, cardboard filtration, microporous membrane filtration, etc.

beer filling

Filling is a process of beer production, which has a direct impact on maintaining the quality of beer and giving beer a commercial appearance. The filled beer should follow hygienic standards, cut CO loss and reduce the air content in the sealed container.
beer filling

Barrel

the material of the barrel is aluminum or stainless steel, the capacity is 15L, 20L, 25L, 30L, 50L. Among them, 30l is the common specification. Barrel beer is generally unpasteurized draft beer. Fresh beer has good taste and low cost, but its shelf life is not long, so it is suitable for local sales.

Bottled

To maintain the quality of beer and reduce the impact of ultraviolet rays, brown or dark green glass bottles are generally used. Empty bottles are soaked in a bottle dipping tank (2-5% lye, 40-70°C), then washed by a bottle washing machine, then filled with beer by a filling machine, and capped by a capping machine. After being pasted by machine, it can be packed and shipped out after passing the inspection.

Get a turnkey brewery

To brew great beer, you need to understand how beer is brewed. I hope it can be helpful for winemakers who are getting started. If you want to own a brewery of your own, you can contact micet craft. We can provide you with professional beer equipment brewing solutions and professional technical support. Helping you brew the delicious beer you want. Welcome to contact micet!
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equipo de cervecería
Equipo de elaboración de cerveza

Fabricante de equipos para fábricas de cerveza Los suministros de elaboración de cerveza proporcionados por Micet Craft pueden satisfacer sus necesidades de elaboración de cerveza, desde pequeños lotes de equipos de elaboración de microcerveza hasta 100 barriles de capacidad. Micet Craft ha alcanzado la cooperación con muchas fábricas de cerveza de todo el mundo, podemos

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8bbl fermenter1
Equipo de elaboración de cerveza

China fabricante y proveedores de equipos de elaboración de cerveza Micet Craft ha colaborado con cervecerías de muchos países del mundo para suministrarles equipos de elaboración de cerveza. Proporcionamos a los clientes soluciones de cervecería llave en mano, que incluyen el diseño, la fabricación y la instalación de cervecerías personalizadas. El equipo de Micet Craft

Read More »
Can regular dish soap be used to clean brewery equipment?
Equipo de la sala de cocción

Best brewhouse equipment manufacturer from china Brewing good beer requires brewhouse equipment. Whether you are brewing beer for home, business or brewery, Micet Craft can provide a turnkey solution according to the daily output you need. We have brewhouse equipment with 2 vessels, 3 vessels and 4 vessels, the unique design allows you to do

Read More »
10bbl conical fermenter
Tanque de fermentación

China stainless steel fermentation vessels manufacturer The fermentation tank is where the beer carry out the fermentation process, it provides a place suitable for life activities and metabolism for microorganisms. To adapt to the use of different sizes of breweries, Micet Craft produced a variety of sizes and specifications of fermentation tanks. Customers can choose

Read More »
Tanque brillante de 10BBL-3
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Tanque de cerveza brillante profesional fabricante de China El tanque brillante es un recipiente para almacenar y carbonatar la cerveza, también se le llama tanque brite. El tanque brillante es una parte importante del flujo de trabajo de los cerveceros profesionales. Puede usarse para almacenar y carbonatar cerveza, eliminando así la molestia de limpiar barriles

Read More »
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El mejor fabricante de sistemas de elaboración de cerveza de china Micet Craft es un fabricante profesional de sistemas de elaboración de cerveza en China. Producimos principalmente sistemas de elaboración de cerveza llave en mano personalizados de alta gama. Ya sea que esté planeando abrir una nanocervecería, una microcervecería o una cervecería comercial, podemos brindarle

Read More »
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Get a turnkey solution for brewery equipment
If you plan to open or expand the brewery, you can contact Micet Craft directly. Our engineers will design and manufacture brewery equipment according to your brewing process. Of course, we will also provide you with a complete turnkey solution. Also, if you plan to expand the brewery, we will provide you with customized solutions.

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We will contact you within 1 working day, please pay attention to the email with the suffix “@micetbrewing.com”. 

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Nos pondremos en contacto con usted en el plazo de 1 día laborable, por favor, preste atención al correo electrónico con el sufijo “@micetbrewing.com”.

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