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What is the difference between a two vessel and three vessel brewhouse

Cuál es la diferencia entre una sala de cocción de dos recipientes y una de tres recipientes？

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The brewhouse is the heart of any brewery, where the brewing process begins and the magic of beer making happens. It’s the place where malt is mashed, wort is boiled, and hops are added. The brewhouse consists of several vessels, each with a specific purpose. Two of the most common types of brewhouses are the two-vessel and three-vessel brewhouse. In this article, we’ll explore the differences between these two brewhouses and help you decide which one is right for your brewery.
Table Of Contents

Two-Vessel Brewhouse

A two-vessel brewhouse is the simplest type of brewhouse, consisting of a mash/lauter tun and a kettle/whirlpool. Let’s take a closer look at each vessel.

Mash/Lauter Tun

The mash/lauter tun is where the malt is mixed with hot water to create a mash, which is then circulated through a perforated false bottom to separate the spent grains from the wort. The wort is then transferred to the kettle/whirlpool for boiling. In a two-vessel brewhouse, the mash/lauter tun can also be used as a lauter tun to separate the wort from the spent grains.

Kettle/Whirlpool

The kettle/whirlpool is where the wort is boiled and hops are added to impart bitterness, flavor, and aroma to the beer. After boiling, the wort is transferred to the whirlpool, where it is spun to separate the hot break from the wort before it is cooled and transferred to the fermenter.

Pros and Cons

The main advantage of a two-vessel brewhouse is its simplicity and cost-effectiveness. It requires less space and fewer vessels, which means lower capital costs and lower operating costs. However, a two-vessel brewhouse may not be suitable for larger breweries that require more flexibility and control over the brewing process.
Two Vessel Brewhouse

Three-Vessel Brewhouse

A three-vessel brewhouse is a more complex and versatile system that consists of a mash tun, a lauter tun, and a kettle/whirlpool. Let’s take a closer look at each vessel.

Mash Tun

The mash tun in a three-vessel brewhouse is where the malt is mixed with hot water to create a mash. Unlike a two-vessel brewhouse, the mash tun in a three-vessel system is dedicated solely to mashing and does not double as a lauter tun.

Lauter Tun

The lauter tun is where the wort is separated from the spent grains. It is equipped with a false bottom that allows the wort to drain into the kettle while leaving the spent grains behind.

Kettle/Whirlpool

The kettle/whirlpool in a three-vessel brewhouse is similar to that in a two-vessel system. It is where the wort is boiled and hops are added, and the whirlpool is used to separate the hot break from the wort.

Pros and Cons

The main advantage of a three-vessel brewhouse is its flexibility and control over the brewing process. With separate vessels for mashing and lautering, brewers can fine-tune the process to achieve better efficiency, consistency, and quality. The dedicated lauter tun also allows for better separation of the wort from the spent grains, which can result in higher yields and better beer flavor.
However, a three-vessel brewhouse requires more space and more vessels, which means higher capital costs and higher operating costs. It also requires more time and effort to clean and maintain the additional vessels.
Three Vessel Brewhouse

Choosing the Right Brewhouse for Your Brewery

Choosing the right brewhouse for your brewery depends on several factors, including the size of your brewery, the type of beer you want to brew, and your budget. Here are some things to consider when choosing between a two-vessel and three-vessel brewhouse:

Size

A two-vessel brewhouse is typically suitable for small to medium-sized breweries that produce up to 10,000 barrels of beer per year. A three-vessel brewhouse is better suited for larger breweries that produce more than 10,000 barrels of beer per year.

Flexibility

A three-vessel brewhouse offers more flexibility and control over the brewing process, which is important for brewers who want to experiment with different recipes and brewing techniques. A two-vessel brewhouse is more limited in its capabilities but can still produce a wide variety of beer styles.

Efficiency

A three-vessel brewhouse can be more efficient than a two-vessel brewhouse, resulting in higher yields and better beer quality. However, this also depends on the skill and experience of the brewer.

Cost

A two-vessel brewhouse is generally less expensive than a three-vessel brewhouse, both in terms of capital costs and operating costs. However, a three-vessel brewhouse can provide a better return on investment in the long run, especially for larger breweries.

Conclusion

The choice between a two-vessel and three-vessel brewhouse depends on the size of your brewery, the type of beer you want to brew, and your budget. A two-vessel brewhouse is simpler and more cost-effective, while a three-vessel brewhouse offers more flexibility and control over the brewing process. Ultimately, the right brewhouse for your brewery is the one that best meets your needs and goals as a brewer.
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