Beer production involves malting, milling, mashing, extract separation, hop addition and boiling, hop and sediment removal, cooling, and aeration, fermentation, yeast separation from young beer, aging, maturation, and packaging. The purpose of the whole process is to convert grain starch into sugar, extract the sugar with water, and then ferment it with yeast to make an alcoholic low-carbon drink.
Malting process
Barley must go through the germination process to convert the insoluble starch contained in it into soluble sugars for the brewing process. Barley is stored for 2-3 months after the harvest before entering the malting workshop to start malting. To get clean and fine malt, barley needs to be selected or screened to remove impurities before malting.
The main process of malting is as follows: the barley enters the soaking tank to wash the wheat and absorb water, and then enters the germination box to germinate and become green malt. Malting takes about 10 days.
brewhouse process
brewhouse
wort
Modern brewhouse systems use blended grains and mash mixers, which are mash vessels with high-efficiency agitation and temperature programming. Enzymes of bacterial and fungal origin can be added as auxiliaries. Ales and ales are mashed in the same equipment, but they must different temperature programs and malt ingredients. Modern breweries often use high-gravity brewing, where concentrated wort is made, fermented and diluted to allow more beer to be brewed on the same equipment.
Separate wort
Boiling, heating and cooling
- Rice cooking pot: First, put a part of auxiliary materials such as malt, rice, corn, and starch into the gelatinization pot and boil.
The clarified wort is cooled, before in shallow troughs or trickling through inclined cooling plates, but now in plate heat exchangers. The last is a closed sanitary container in which hot wort flows along the plate and cold water flows along the other side in the opposite direction. Oxygen is added at this stage and the cooled wort goes into the fermenter.
- Mash tank: Add appropriate warm water to the remaining malt and add the ingredients boiled in the gelatinization pot. At this point, the starch in the liquid will turn into maltose.
- Wort filter tank: After filtering the puree in the mashing tank, transparent wort (syrup) is obtained.
- Kettle tank: Hops are added to the wort and boiled to release the characteristic aroma and bitterness of the beer.
Fermentation process
Beer filter: After filtering the mature beer, the amber draft beer is obtained.
Cooling, Fermentation: After the clean wort is pumped from the Whirlpool tank, it is sent to a heat exchanger for cooling. , yeast is added to the wort and the fermentation process begins. During the fermentation process, cultivated yeast convert the fermentable sugars in the wort into alcohol and carbon dioxide, producing a beer. Fermentation occurs over eight hours and proceeds at an accelerated rate, accumulating a chemical called wrinkle. of high-density foam. This foam reaches its highest stage on day 3 or 4. As the temperature decreased, the fermentation was completely completed after 8 to 10 days.
After fermentation, most of the yeast settles at the bottom of the tank. The brewers recycle this part of the yeast for use in the next pot. After removing the yeast, the resulting young beer is pumped into the post-fermenter. Here, the remaining yeast and insoluble proteins are further precipitated to mature the style of the beer. The maturation time varies with the variety of beer, generally 7 to 21 days. After post-fermentation and mature beer, all remaining yeast and insoluble proteins are filtered out in the filter, and it becomes the sake to be packaged.
packaging process
Before packaging, each batch of beer will be sent to the packaging line after passing strict physical and chemical inspections and a sensory evaluation by sommeliers. The packaging of finished beer often has several packaging forms: bottled, canned, and barreled. Bottled beer is the most popular form of packaging.
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Best beer brewing system manufacturer from china Micet Craft is a professional beer brewing system manufacturer in China. We mainly produce high-end customized turnkey brewing systems. Whether you are planning to open a nano-brewery, microbrewery, or commercial brewery, we can provide you with the most complete turnkey solution. Our beer brewing systems are all price-competitive
Beer Brewery Equipment Manufacturer The brewing supplies provided by Micet Craft can support your brewing needs from small batches of micro beer brewing equipment to 100 barrels capacity. Micet Craft has reached cooperation with many breweries around the world, we can design and manufacture professional brewing systems for breweries, including cellar beer brewing equipment and other
China stainless steel fermentation vessels manufacturer The fermentation tank is where the beer carry out the fermentation process, it provides a place suitable for life activities and metabolism for microorganisms. To adapt to the use of different sizes of breweries, Micet Craft produced a variety of sizes and specifications of fermentation tanks. Customers can choose
Professional bright Beer tank manufacturer from China The bright tank is a vessel for storing and carbonated beer, it is also called the brite tank. The bright tank is an important part of the workflow of professional beer brewers. It can be used to store and carbonate beer, thus eliminating the trouble of cleaning beer
China brewing equipment manufacturer and suppliers Micet Craft has cooperated with breweries in many countries around the world to provide them with brewing equipment. We provide customers with turnkey brewery solutions, which include designing, manufacturing and installing customized breweries. The Micet Craft team has decades of experience in the manufacturing of brewing equipment, we not
Best brewhouse equipment manufacturer from china Brewing good beer requires brewhouse equipment. Whether you are brewing beer for home, business or brewery, Micet Craft can provide a turnkey solution according to the daily output you need. We have brewhouse equipment with 2 vessels, 3 vessels and 4 vessels, the unique design allows you to do decoction
Professional beer filling machine manufacturer Beer filling machine is the core equipment of the beer production line. Our beer filling system uses stainless steel as the production material. Stainless steel is not easy to wear, and it is easy to clean. Micet Craft provides you with a cheap and efficient way of filling beer. We
Best beer brewing system manufacturer from china Micet Craft is a professional beer brewing system manufacturer in China. We mainly produce high-end customized turnkey brewing systems. Whether you are planning to open a nano-brewery, microbrewery, or commercial brewery, we can provide you with the most complete turnkey solution. Our beer brewing systems are all price-competitive